5-AXIS CNC MACHINE
5 AXIS HYBRID MILL
C.R. Onsrud offers a CNC machine which combines the best qualities of a CNC Router and a CNC Machining Mill – and it's a workhorse which deserves it's own unique classification. So, what do we call this group of machines? Since they are more than a mill, and certainly not just a router – the 5 axis Hybrid Mill creates a class all it's own. Our Hybrid Mill boasts a much larger frame than a traditional CNC router, offering wider bearing spacing, heavier components, and tighter tolerances than are found on even the most "elite" routers on the market. The Hybrid Mill also comes fully enclosed, and ready for wet, dry, mist, or MQL machining with options for flood coolant – either around the tool, or through the tool.
Routers boast flexible and innovative universal vacuum part holding methods, quick set-ups & tear-downs, coupled with very attractive pricing – characteristics we've carried into our Hybrid Mill line. We've also included options for t-slot tables, custom bolt patterns, or steel tables if you need to go that route. But calling this machine a mill doesn't give you an accurate expectation of its flexibility & capabilities, either, since mills have many limitations the Hybrid Mill doesn't. Hybrid Mills aren't limited by small table sizes & restricted work envelopes. The smallest table sizes offered on a Hybrid Mill are over 5 feet by 8 feet, with over 3 feet of Z clearance, providing a standard work envelope that's far larger than what would be optional on all but the most expensive of high end milling machines. Thus, the innovative Hybrid Mill delivers the part holding flexibility of a router, with the increased table load-bearing capability required for larger and heavier work applications.
Now add in the option to build your Hybrid Mill with either twin 25 or 33HP spindles – twin 24 position HSK-63A dual arm rapid changers – and an engineered frame built to be large enough & rigid enough to handle large part machining. The Hybrid Mill delivers pendulum processing, for 100% spindle utilization as a standard feature. Unlike a standard machining mill (which is typically characterized by high torque, low RPM spindles delivering accurate cutting, but slow feed rates) – Hybrid Mills provide the high torque necessary for machining all non-ferrous materials, advanced composites, & many ferrous metals – without sacrificing the high RPM that are often necessary for High Speed machining of aluminums, fiber reinforced plastics, PVC, carbon fiber, graphite, a-cell, phenolic, and many more materials. Wet or dry machining of composites, ferrous, and non-ferrous materials has never been easier, faster, or more cost effective.
6-Pole, reversible, 20,000 RPM High Torque Spindle
HSK-63F Spindle Taper and Tool Holders, with 1 inch (25mm) collet capacity
Over 24 Inches of Z-Axis Clearance & 29 inches of Z-Axis stroke standard
Finite Element Analysis used Extensively in the Engineering Process
Thermal Heat Treated, Stress Relieved, & Normalized One-Piece Steel Machine Base
Std. 12 Position, Aggregate Ready, Dynamic Automatic Rotary Tool Changer
Single Aluminum Moving Table Design for Loading and Unloading Efficeincy
Compact Design Saves Valuable Shop Floor Space
C.R. Onsrud High-Flow Universal Vacuum Table System with Low Vacuum Sensing
Independently Controlled Vacuum Zones
Comes Equiped with Choice of Flow Through or Dedicated Spoil Board
OSAI 10/510 CNC Controller with Integrated Touch Screen PC (Fanuc option available)
4-Port Ethernet Connection, USB, and Serial Connectivity, for Easy Network Integration
Full 3D capability, Helical Interpolation, and Simultanious 5-Axis Motion Standard
And many more options or accessories available!
Number of Axes
X & Y Rapid Traverse
Standard Tool Capacity
Standard Vacuum Zones
|61” X 98”||74” X 148”|
|10’ X 15’||10’ X 19’|
|3000 ipm||3000 ipm|
|4200 ipm||4200 ipm|
|22,000 rpm||22,000 rpm|
|HSK 63F||HSK 63F|
* HSK 63A spindle is available on either model.